The automatic fence weaving machine is the most complete and advanced example of the device among the set of fence production machines, which can produce the largest amount of fence netting or fence in less time.
Today, modern technology can be used in the best possible way in industrial work to save time and increase production.
The use of modern and advanced and automatic equipment in any industry can increase the efficiency of manufacturing companies and factories and increase its efficiency.
In most manufacturing companies, fully automatic machines are used to increase the quality and quantity of production, so that they can produce and market a higher volume of their products in a shorter period of time.
Among the modern machinery industries, the production of fully intelligent fence weaving machines has a good position. Therefore, companies that manufacture automatic fence weaving machines are trying to provide better services to the customers of automatic fence weaving machines by optimizing their machines and get their satisfaction for producing quality and durable fences.
As can be seen from the word automatic, all stages of fence production are done automatically. Of course, the initial preparation and start-up of the machine must be done by a trained operator who, after starting the fence weaving, the operator of the machine is only responsible for monitoring the production of the fence.
It is worth noting that the type of design and construction of all the machines of Malki’s machine building complex is such that any person can learn it in the shortest time and without any prior expertise and skills and start working immediately.
We are trying to simplify the operation of automatic devices by using the latest science, so that any person can work with it without initial training and only by reading the manual of the device.
The automatic fence weaving machine has three main mechanical, electronic and pneumatic parts. Each of these parts works in coordination with other parts, and the work of each of them is affected by the work of other parts of the device in parallel.
In the following, we refer to the explanation of the type of function of each of the parts and their impact on other parts:
The main table or the template table of the fully automatic fence weaving machine :
As it can be understood from the name of the main table or the mold table, the main parts of the device are placed in this part. Since the installed parts have different weights and the load distribution on the entire surface of the table is not uniform, heavy pressure is imposed on the table top.
For this reason, the thickness and strength of this plate should be such that it prevents any vibration, so as not to reduce the accuracy and quality of the woven fabric.
One of the parts placed next to the mold table of Harzgerd system and in the middle of the screen is the main mold of the machine by which the wire is woven. Next to the mold, a mold clip is installed, which is used to close the mold.
In a part of the table top, there is a tool for guiding the lubricating liquid, which pours a liquid with lubricating properties on the mold and the input wire for the easy passage of the wire while being woven by the mold.
On the side of the main table top, the drive motor of the device, i.e. the gearbox motor, which performs the most important operations in the entire fence production system, is installed.
The work of the gearbox motor is to produce and transmit the movement power that is fed by connecting to the direct current of single-phase or three-phase electricity, and it performs the work of rotating the mold for drawing and weaving the wire, as well as providing mechanical and movement power to all parts of the device.
The mast system of the wire fence weaving machine, which is designed to produce a fence and is installed in a roll next to the machine, directs it towards the weeds.
The mast of the fully automatic fence weaving machine consists of two parts, the first part guides the number one yarn or wire and the second part guides the number two yarn or wire.
The mast of the automatic fence weaving machine is collapsible and open and has a butterfly mode. The butterfly mode of the mast of the fully automatic fence weaving machine is built in a folding-opening manner for easier transportation, which makes unloading the machine very quick and easy when loading the machine for sending and also during loading.
The idlers are made up of quality and smooth bearings that are responsible for one-hand handling of the wire, to apply the initial settings, to enter the mold of the device.
The wire to enter the mold of the automatic fence weaving machine is constantly exposed to friction with the debris and hence it will be prone to corrosion.
In order to prevent corrosion, the vanes are made of high-quality alloy steels that have a long life.
The mold of the fence weaving machine is a grooved piece in which the blade is located. The wire directed towards the weeds must be inserted into the mold of the fully automatic fence weaving machine so that it can be turned into a fence by changing its state. In fact, the mold is one of the most important parts of the fence weaving machine, which has two threads and is made of special alloys.
The mold lubrication system is installed to make the mold work smoothly and smoothly, and since the wire with different thicknesses constantly rubs against the machine mold and gets hot, it is also used to cool the mold.
The cooling and lubrication system has an oil pump that is responsible for oil pumping. After smoothing and cooling the mold and blade, the oil returns to the tank of the machine and the oil rotation continues as long as the mold is working.
The type of oil used in the lubrication and cooling system of the fence weaving machine is soluble oil and soapy water Z1 (anti-one), which is also used in metalworking and steel and aluminum industries.
The desired settings for the type of wire texture are made in the table rail section. For machines with single thread input, it determines the weft and weft of the fence, and after weaving a fence row, the preparation work for weaving a new row is done by the table rail.
After the wire comes out of the mold and the weaving is finished by the machine, the woven wire must be arranged by the scissors built into the machine so that the weaving of the next row of wire can begin. Part of the difference between manual fencing and automatic fencing is the scissor part.
The mast of the automatic fence weaving machine is collapsible and open and has a butterfly mode. The butterfly mode of the mast of the fully automatic fence weaving machine is built in a folding-unfolding manner for easier transportation, which makes unloading the machine very quick and easy when loading the machine for sending and also during loading.
The second part of the mechanical part of the automatic fence weaving machine is the weaving table, which consists of these three parts:
1- Texture channel:The main work of the weave channel of the automatic fence weaving machine is to harness the fence for a better weave with higher quality and correctly guide the wire input for the new weave, which prevents weave interference; This will maximize the texture speed. The weave channel system is only installed on fully automatic machines for easy weaving at high speed.
2- Shoulders of the device:The combs of the machine automatically hold the fence for the new texture, and the operator no longer needs to hold the fence.
The application of double-headed fence-weaving machine – double-headed chocolate:
It is very important to screw both ends of the woven fence at the beginning and end;This is because after weaving the fence and rolling it and during the installation of the fence, the arch must have sufficient strength and the fences should not open from the sides. The act of wrapping the two ends of the fence is exactly like wrapping the two sides of the chocolate paper around the chocolate, and hence the word “two ends of chocolate” is also used in this section.The two-headed chocolate tool part of the fully automatic fence weaving machine has two models;One is “fully mechanical two screws” and the other is “two mechanical screws with pneumatics” and the number of screws on both sides can be determined both as full screws and as barbs, by the HMI section of the fully automatic fence weaving machine. Program and adjust.
Application of two mechanical or electromechanical screw heads of the automatic fence weaving machine:
The two mechanical or electromechanical screws of the fence weaving machine consist of several parts:
1. Gearbox engine:The gearbox motor produces the power required to turn both ends of the screw.
2. Electric valve:
3. Jack:The jack enters the power produced by the gearbox into the press.
4. Press:The press is attached to the jack and with pressure flattens the coiled wires for easier twisting.
5. Two screw heads:The two ends of the screw are similar to half-open scissors in which the wires get stuck and the twisting action is performed by cutting it.
6. Sensor:The sensor issues the command to stop the twisting operation.
The collecting net automatically collects the woven fence in the form of a roll or arch. The gathering net consists of a weight that helps pull out the woven fence and keeps the fence firmly on the machine.After removing the fence by the weight, which is done by the gears installed in this part, the fence is directed to the end of the device where the rolling system is located, and by performing the weaving several times from the beginning of the entry of the wire to the rolling part, witness We produce a complete fence arch with healthy and strong texture.
What are the parts of the automatic fence weaving machine?
The collecting net of the fence weaving machine consists of 3 parts:
1-gearbox engine:The gearbox motor supplies the power needed to fold the fence arch.
2-roller:The roller collects the fence arch mechanically.
3-sensor:Sensors perform monitoring operations
When the woven fence and the need to start the wrong activity and the gearbox motor arrive, the sensors issue the command to start folding and collect the fence arch, and also the woven fence that is folded, the sensor issues the action of sparing the folding of the fence until the gearbox motor and the roller to stop the folding of the arch.
The electronic part of the fully automatic fence weaving machine is a very important and complex part that is briefly explained in this section.1- Electric board:2- Conductor:3-PLC:4- control of phases and loads:5- HMI monitor page:
The pneumatic part of the fence weaving machine is powered by a wind compressor.
*Wire input: two wires
* Mold: one piece (for quick adjustments and reducing friction)
*Format exchange: Yes
* Texture: automatic (equipped with texture security system and error detector)
* Tissue thickness: from 1.5 to 4 mm wire
* Size of fence springs: from 4 to 8 cm
* Texture height: from the minimum size to 3 meters
*Production capacity: 1000 to 1200 meters in one shift
* Scissors: Smart (fully automatic)
* Double screw: mechanical and pneumatic (single screw and full screw) with programming capability
* Double screw press: Smart
* Propeller mast: for easy handling and easy transportation
* Collecting net: fully automatic and intelligent
* Power system: PLC
* Control panel: HMI (touch screen)
* Speed control: inverter
* Security sensor for wire and texture input
* Electricity consumption: single-phase domestic and three-phase industrial
* Remote control system
* Danger notification system
* Amount of electricity consumed: 9 amps
* System update online
*Length: 2 meters
*Width: 4 meters and 30 centimeters
*Height of the device: 1 meter and 50 centimeters
* Mast height: 2 meters and 50 centimeters
*Weight: 1300 kilos
How is the price of the automatic fence weaving machine calculated?
The price of the automatic fence weaving machine is higher than the semi-automatic fence weaving machines.
The factors that influence the pricing of the fully automatic fence production machine are divided into several sections:
When it is said that the fence net production machine works automatically or automatically and is more expensive than non-automatic or semi-automatic machines, the thought comes to mind that the fence net machine must work without an operator, if this is the case is not.
Facilities that are not available in the advanced manual fence weaving machine and the operator must do it are built into the automatic fence weaving machine.
Fence scissor is one of the tasks that was done by the user of the device in non-automatic devices, but in the automatic device, fence weaving is done mechanically by the scissor section.
One of the items that increases the price of the device is adding the scissor part of the device.
After the scissors, there is a chocolate-can item that twists the wires using this item, and before this, it was done by the operator.
A chocolate can or double screw also adds an amount to the total price of the automatic fence weaving machine.
The third part that differentiates the price of the automatic fence weaving machine and increases the amount is the unloader of the machine.
The end part of the automatic fence weaving machine is the collecting net of the machine, and after the complete weaving of the wire, the intelligent unloader collects the fence in a roll and the work of emptying the fence is done.
*Shipping, loading and sending the device for free
*Free on-site training and setup
*Two years warranty
*20 years of after-sales service
*Shipping of the device to all of Iran is done free of charge and the cost is paid by Maliki Machinery.
